What are the Major Challenges Faced by Coatings Industry?
The coatings industry has its own unique set of challenges. Tracking and managing certain key elements such as pigments, additives, solvents and other ingredients can be a daunting prospect for the manufacturers. Not to mention the complex environmental regulations the coatings industry needs to comply with mandatorily.
Then there’s the COVID-19-forced supply chain disruption, which has made it difficult for the coatings manufacturers to procure the materials needed for the production of resins and epoxies that are in turn used to make coatings.
This has not just led to a rise in prices of the key coatings components, but has also forced the supply chain stakeholders to extend the lead times.
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Add to the mix the growing consumer awareness around the harmful effects of Volatile Organic Compounds (VOCs) and the shifting focus towards eco-friendly coatings, and the manufacturers are left with a bigger challenge to constantly innovate and introduce products that match their customers’ preferences, and keep them ahead of the competition.
How does ERP Coating Help in Coatings Manufacturing Industry?
What the coatings manufacturers need is a coatings formulation software that can allow them to better manage their resources and maintain and consolidate their competitive advantage. They need a single integrated system that offers easy ways to manage formulations, meet the quality control needs, and satisfy regulatory requirements.
BatchMaster ERP for coating industry is one such software that’s dedicated to strengthening the manufacturing process for coatings manufacturers. An end-to-end solution, it reduces time and cost by streamlining different business functions such as manufacturing, inventory management, lot traceability, planning, scheduling, and warehousing, among others.
A specifically-tailored solution, BatchMaster coating industry ERP modules empower coatings manufacturers to come up with innovative products through optimum use of its different features. Besides, it also allows coatings manufacturers to print GHS, SDS and other labels in a format mandated by law. All-in-all, it’s a must-have solution for the coatings manufacturers.
Benefits of BatchMaster ERP in Coating Manufacturing Industry
The following benefits make BatchMaster ERP for coating industry a top pick for the coatings manufacturing businesses:
Manage multiple processes simultaneously
Effectively achieve hassle-free compliance
Accelerate new product development
Quickly scale production
Reduce human errors
Assure 'greener' products
Eliminate formulation complexities while ensuring quality control
Smoother information flow across all departments
Improve customer service levels to retain and gain customer base
Increase margins and profitability
Features of Coatings Formulation Software
BatchMaster’s offering comes with coating industry ERP system that allow manufacturers to streamline their business operations through their unique features such as:
Formula security with revision controls
Efficient inventory management and product handling
Research & development for creating better chemicals
Easy reformulation options for product development
Separate formula and product costing
Hazardous material and waste disposal management
Lot potency calculation support
Sample and quotation management
Compliance with MSDS, OSHA, DOT and other regulatory requirements
GHS compliant SDS reports & labels
HAZMAT Bills of Lading, VOC, PVC & SARA reporting
Bi-directional lot traceability
Non-Conformance and CAPA
Vendor qualification and management
Quality control as per cGMP guidelines
Complete tracking and accountability of disposed by-products
Customizable COA (Certificate of Analysis) reports
"BatchMaster is just one reliable and efficient solution that helped us easily meet customer specifications in a speedy and effective manner. We didn't have to re-invent the wheel all the time. Base formulas, formula history and different formula versions in the store, simply accelerate the process for us."
"Once we saw the smooth functionality with BatchMaster Manufacturing supporting our process needs, we realized it looked like the right solution. It seems to think the same ways as we do. We like the way documents come out in a uniform way and appreciate the very organized and professional look that BatchMaster Manufacturing offers."
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