Bakery Manufacturing ERP Software

Challenges to Overcome

Bakery manufacturers are under constant pressure to use more natural ingredients, less calories, more nutritional value, reduce and eliminate artificial ingredients, preservatives and allergens – while still maintaining the flavor and reducing costs. Also, they are required to quickly introduce and develop new products for their retailers, grocery stores, restaurants and end consumers. Managing samples are another big challenge for them. Allergens, Kosher, Halal, organic, non GMO, expiration dates and shelf life requirements must all be effectively managed, leaving them with no choice but to look for a tool that can handle everything with ease.

Solution

BatchMaster ERP for Bakeries understands entire process of Bakeries: mixing, dividing, proofing, scoring, topping, baking, enrobing, cooling, slicing, packaging, and storage. Whether it is private-label, co-pack or production of own line of breads, snacks, pastries, or nutritional foods, BatchMaster bakery ERP software supports every unique manufacturing requirements in product development, production, quality, costing, and compliance, while supporting all of the sales, accounting, warehousing, distribution and compliance needs.

Key Features

A perfect Bakery software that manages recipe with the process or processes, material inputs and outputs, labor requirements, instructions, and quality
Support the usage of same recipe that is used to produce one or more finished products in the same or different units of measure
Provides multiple packaging options and use of the same formula in different BOMs
Supports multiple UOM- bakers, who may purchase ingredients in pallets, stock inventory in pounds, issue finished goods in cases, and sell in a package or a loaf
Determine ingredient proportions based on product characteristics such as potency, grade, pH, or moisture content
Accurate tracking & costing of Co-products as well as by-products plus determination of Available to Promise & Capable-to-Promise based on them
Bi-directional traceability to pass customer mock recalls and certification audits

Quality checks throughout the supply chain, including assuring butterfat content in bakery products or size of eggs available, etc.
Supports inventory rotation methods like FEFO, LIFO to help you manage inventory by expiration date of product lots— before, during and after production
Effective warehousing, accounting, and management of common bakery ingredients such as flour, yeast, and eggs, as well as spices, seeds and other ingredients, in addition to a variety of finished products
The ability to track and trace ingredients and possible allergens to support the requirements of the USDA, FDA, GFSI, and customers in mock recalls and product recalls
Ability to predict yields, scale production, and accurately cost products and compare with standard cost
Scaling yields up and down at the formula (ingredient level) or production (finished good) level

Other Features Include

Recipe Management
Accurate Material and Package Costing
Allergen Management
Master Production Scheduling (MPS) & Material Requirement Planning (MRP)
Quality Assurance (QA) &Quality Control (QC)
Supplier/ Vendor Management

Shelf Life Determination
Inspection Planning and Inspection Schedule
Adverse Event and Complaint Reporting
Lot Strength
Nutritional Labelling
Halal and Kosher Management

Ingredient Statement and Report
Corrective Action Preventive Action (CAPA)
Non-Conformance (NC)
Hazard Analysis and Critical Control Point (HACCP)
Complete Sales & Procurement support

Benefits

Improved supplier network
Enhanced transparency at all levels

Better availability of products
Reduction in costs

Smooth supply-chain management
Optimization of the processes

Cloud Deployment Available

Give your small, mid-size, or large-scale businesses the power of our ‘Cloud ERP’ solutions, and enjoy the benefits of leveraging the cloud.

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Resources

Brochure

BatchMaster ERP for Bakeries

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About Us

BatchMaster Software is one of the market leaders in offering enterprise software solutions for the process manufacturing industries. With an in-depth industry analysis, gained through a vast industry experience with over 2000 implementations worldwide, we clearly understand the unique industry challenges. BatchMaster offers ERP solutions that are apt to support industry specific operations and handles critical processes of the micro-verticals. Process manufacturing companies around the globe have come to rely upon BatchMaster® to manage nearly every aspect of their manufacturing distribution, finance & accounting, Quality Control, Compliance and HR- related operations. With headquarter in Laguna Hills, BatchMaster has its offices in New Jersey, India and New Zealand.
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