The cement industry demands a tight control over operations, end-to-end. The manufacturers need to ensure a hassle-free supply chain, and monitor the inventory in real-time from raw material procurement to shipping for a smoother operational flow. It’s also important to manage raw material and fuel requirements for uninterrupted production batches, back to back. Also, manufacturers focus lies on scheduled maintenance and preventive methods so that the process cells are always functional and downtime in minimized. The industry even encounters stringent regulatory compliances related to environment and following safe manufacturing practices for the labors.
BatchMaster ERP, an end-to-end supply chain management software, understands cement manufacturing processes well and focusses on formula version control, accuracy, physical property analysis along with adhering to all the mandatory regulatory compliances. It allows manufacturers to maintain optimum temperature, pressure and suitable angle in the cement kiln along with predicting the rate of chemical reaction based on the quantities of raw material to form molten lava and cement clinkers on cooling. Moreover, it regulates the addition of intermediates like gypsum (3% or 5%) to manage the setting time, permeability, resistance to sulfates and aggressive environmental condition, workability, or higher-quality finishes of cement. BatchMaster’s efficient Planning and Scheduling modules make timely procurements and keep wastage at bay. A number of quality tests can be applied on raw materials, formulas, processes as well as final product at different points in supply chain, simply on a click of a button.
BatchMaster Software is one of the market leaders in offering enterprise software solutions for the process manufacturing industries. With an in-depth industry analysis, gained through a vast industry experience with over 2000 implementations worldwide, we clearly understand the unique industry challenges. BatchMaster offers ERP solutions that are apt to support industry specific operations and handles critical processes of the micro-verticals. Process manufacturing companies around the globe have come to rely upon BatchMaster® to manage nearly every aspect of their manufacturing distribution, finance & accounting, Quality Control, Compliance and HR- related operations. With headquarter in Laguna Hills, BatchMaster has its offices in New Jersey, India and New Zealand.Read More